Test Systems for Heat Pumps

Fast. Precise. Automated.

Heat Pump Test Systems.
Fast. Precise. Automated.

We design and build production and development test systems for heat pumps.

With more than 20 years of experience, we also support our customers in choosing the optimum test strategy.

Our modern test benches for heat pumps not only work with absolute precision, but are also exceptionally fast thanks to innovative solutions.

The high degree of automation of the test benches means that significantly fewer operating personnel are required.

In addition, all our test benches are energy-optimized: they save up to 75% in energy and CO2 compared to conventional test benches.

Leading manufacturers of heat pumps rely on our expertise.

EOL and Development Test Systems for Heat Pumps

EOL Test System
warm / wet

Warm test systems for all media (air/water/brine) and performance classes.

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EOL Test System
cold / dry

Complete function test without media. Suitable for all performance classes.

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Test Station
Electr. function test

Testing of the electrical functions including simulation of the sensors.

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Development Test System

Extremely precise development test benches for validation and endurance testing.

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Ultra-short test times

Low personnel requirements thanks to maximum automation

Low space requirement thanks to smart design

Up to 75% energy savings through heat recovery

We are a member of the heat pump associations

   

EOL Test Systems (warm)

Suitable for these heat pumps: Brine-water, water-water, air-water

In the combined EOL test system for the warm test, the heat pumps undergo a performance test and a test of the safety devices (high and low pressure switches) in addition to the electrical function test and the dry test.

Test time: < 10 min. / DUT (water/brine-water)

Test time: < 20 min. / DUT (air-water)

No additional sensors required on the DUT

Energy-optimized:
Saves up to 75% energy and CO2 compared to conventional test benches

Performance class EOL Test System (warm)
air-water water-water
up to 20 kW

EOL Warm AW20

EOL Warm WW20

up to 40 kW

EOL Warm AW40

EOL Warm WW40

from 40 kW

EOL Warm AWX

EOL Warm WWX

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EOL Warm WW20: Modern double test stand for brine-water heat pumps – the complete warm test only takes 20 minutes.

Test Systems Inline/EOL (dry)

wärmepumpen prüfstand trockenprüfung

Suitable for these heat pumps: Split, IDU, domestic hot water

The dry test of heat pumps is carried out without media and includes the electrical function test and the leak test.

Our dry test systems can be used as EOL test benches or within the line (inline).

Test time: <10 min. / DUT

Minimized footprint

No additional sensors required on the test specimen

Automated standard test sequence

Device type Test System (dry)
IDU

(EOL) Dry IDU

Split

(EOL) Dry Split

DHW

(EOL) Dry DHW

 

Test Station for Electrical Function Test

The electrical function test allows you to detect errors in the assembly of the heat pump at an early stage and reject them directly instead of having them run through the entire line first.

Customized adapters guarantee fast and error-free connection.

The standardized test program runs completely automatically.

  • Early fault detection in the production process
  • No waste of valuable EOL test time

Development Test Systems

Our development test systems for heat pumps are built to meet the individual requirements of your R&D department.

Automated test sequences are available for all tests – including validation tests in accordance with international standards.

Our test systems for endurance tests are suitable for heat pumps with air, water and brine.

The hardware and software are designed for maximum reliability. The operating effort is minimal thanks to the automatic endurance profiles.

Why work with DATA AHEAD

1. Planning and Consulting

As experienced general planners, we advise and support you in implementing the best possible test procedures for you.

2. Individual Solutions

Your company and your situation are individual – just like our solution for you.

3. Cutting-Edge Technology

We provide our customers with state-of-the-art technologies and innovative approaches.

Want to test your heat pumps faster?

Give us a call or write to us.

Our expert for heat pump test systems Andreas Scholz will be happy to advise you personally.

Andreas Scholz Experte für Wärmepumpen-Prüfstände

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